Tokentools Welders Australia

WELDING THEORY AND APPLICATION

Table of Contents

LIST OF ILLUSTRATIONS

LIST OF TABLES

WARNINGS

CHAPTER 1 – INTRODUCTION

Section I – General

Section II – Theory

CHAPTER 2 – SAFETY PRECAUTIONS IN WELDING OPERATIONS

Section I – General Safety Precautions

Section II – Safety Precautions in Oxyfuel Welding

Section III – Safety in Arc Welding and Cutting

Section IV – Safety Precautions for Gas Shielded Arc Welding

Section V – Safety Precautions for Welding and Cutting Containers That Have Held Combustibles

Section VI – Safety Precautions for Welding and Cutting Polyurethane Foam Filled Assemblies

CHAPTER 3 – PRINT READING AND WELDING SYMBOLS

Section I – Print Reading

Section II – Weld and Welding Symbols

CHAPTER 4 – JOINT DESIGN AND PREPARATION OF METALS

CHAPTER 5 – WELDING AND CUTTING EQUIPMENT

Section I – Oxyacetylene Welding Equipment

Section II – Oxyacetylene Cutting Equipment

Section III – Arc Welding Equipment and Accessories

Section IV – Resistance Welding Equipment

Section V – Thermit Welding Equipment

Section VI – Forge Welding Tools and Equipment

CHAPTER 6 – WELDING TECHNIQUES

Section I – Description

Section II – Nomenclature of the Weld

Section III – Types of Welds and Welded Joints

Section IV – Welding Positions

Section V – Expansion and Contraction in Welding Operations

Section VI – Welding Problems and Solutions

CHAPTER 7 – METALS IDENTIFICATION

Section I – Characteristics

Section II – Standard Metal Designations

Section III – General Description and Weldability of Ferrous Metals

Section IV – General Description and Weldability of Nonferrous Metals

CHAPTER 8 – ELECTRODES AND FILLER METALS

Section I – Types of Electrodes

Section II – Other Filler Metals

CHAPTER 9 – MAINTENANCE WELDING OPERATIONS FOR MILITARY EQUIPMENT

CHAPTER 10 – ARC WELDING AND CUTTING PROCESSES

Section I – General

Section II – Arc Processes

Section III – Related Processes

CHAPTER 11 – OXYGEN FUEL GAS WELDING PROCEDURES

Section I – Welding Processes and Techniques

Section II – Welding and Brazing Ferrous Metals

Section III – Related Processes

Section IV – Welding, Brazing, and Soldering Nonferrous Metals

CHAPTER 12 – SPECIAL APPLICATIONS

Section I – Underwater Cutting and Welding with the Electric Arc

Section II – Underwater Cutting with Oxyfuel

Section III – Metallizing

Section IV – Flame Cutting Steel and Cast Iron

Section V – Flame Treating Metal

Section VI – Cutting and Hard Surfacing with the Electric Arc

Section VII – Armor Plate Welding and Cutting

Section VIII – Pipe Welding

Section IX – Welding Cast Iron, Cast Steel, Carbon Steel, and Forgings

Section X – Forge Welding

Section XI – Heat Treatment of Steel

Section XII – Other Welding Processes

CHAPTER 13 – DESTRUCTIVE AND NONDESTRUCTIVE TESTING

Section I – Performance Testing

Section II – Visual Inspection and Corrections

Section III – Physical Testing

APPENDIX A – REFERENCES

APPENDIX B – PROCEDURE GUIDES FOR WELDING

APPENDIX C – TROUBLESHOOTING PROCEDURES

APPENDIX D – MATERIALS USED FOR BRAZING, WELDING, SOLDERING, CUTTING, AND METALLIZING

APPENDIX E – MISCELLANEOUS DATA

GLOSSARY